Convert a Van into a Camper
Cargo Van → Camper Van
Build out a cargo van (Sprinter, Transit, or ProMaster) into a fully equipped camper van with a bed, kitchen, electrical system, and storage for weekend adventures or full-time van life.
Cost Range
$8,000 – $30,000
Timeline
4–16 weeks
Materials Cost
$4,500
Permits Cost
$250
Steps
Choose and Prep the Van
Select a high-roof cargo van with low mileage. Clean the interior, remove any cargo shelving, treat rust spots, and plan your layout on paper before cutting anything.
Estimated time: 5 days
Insulate and Sound-Deaden
Apply sound-deadening material to the metal walls and floor. Install Thinsulate or rigid foam insulation on walls, ceiling, and floor. This is critical for comfort.
Estimated time: 5 days
Electrical System
Install a secondary battery (lithium recommended), solar panels on the roof, a charge controller, and an inverter. Wire for USB outlets, LED lighting, a 12V fridge, and a fan.
Estimated time: 7 days
Build the Bed Platform
Construct a fixed or convertible bed platform with storage underneath. A common layout is a rear bed spanning the full width with pull-out drawers below.
Estimated time: 4 days
Build the Kitchen Area
Install a countertop with a sink, a two-burner propane or induction cooktop, and a 12V compressor fridge. Run plumbing from a small freshwater tank through a 12V pump.
Estimated time: 6 days
Wall Paneling and Flooring
Install tongue-and-groove cedar or lightweight plywood paneling on walls and ceiling. Lay vinyl plank flooring for durability and easy cleaning.
Estimated time: 5 days
Ventilation and Finishing Touches
Install a roof-mounted MaxxAir or Fantastic Fan for ventilation. Add window covers, curtains, storage organizers, and any personal touches.
Estimated time: 4 days
Materials
| Material | Est. Cost | Required |
|---|---|---|
| Sound Deadening Material (Kilmat/Noico) | $200 | Required |
| Thinsulate or Foam Insulation | $400 | Required |
| 200W+ Solar Panel Kit | $500 | Required |
| Lithium Battery (100Ah+) | $1,000 | Required |
| Inverter and Charge Controller | $400 | Required |
| 12V Compressor Fridge | $700 | Required |
| MaxxAir Roof Vent Fan | $300 | Required |
| Two-Burner Cooktop | $150 | Required |
| 12V Water Pump and Tank | $150 | Required |
| Plywood and Paneling | $500 | Required |
| Vinyl Plank Flooring | $200 | Required |
Permits
Vehicle Registration Update
Some states require updating your registration when converting a cargo van to a camper.
$100
Propane Certification
If using propane appliances, some states require professional installation certification.
$150